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Highways & Roads · 2024

Interchange Reconstruction and Flyover Ramps

Four flyover ramps and a rebuilt interchange, built over live traffic with every girder set in a planned overnight closure.

Owner
Confidential
Location
U.S.
Market
Highways & Roads
Delivery
Design-build
Scale
4 flyover ramps
Completed
2024
The brief

Four new flyover ramps and a rebuilt interchange carrying traffic every day of construction, with every girder set in a planned overnight closure.

The interchange carried a major commuter flow and could not close. Four new flyover ramps had to climb over existing lanes, with tall columns placed in narrow medians and steel girders spanning live traffic. Utilities ran through the work zone, the drainage system was undersized, and the agency set strict limits on daytime lane closures and on noise near homes.

How we built it

The approach.

  1. 01

    Traffic phasing as the plan

    We built the schedule around traffic phases first, so each stage of work had a safe, approved lane configuration.

  2. 02

    Girders set at night

    Each girder line was set in a planned overnight closure with two cranes, and the road reopened before the morning commute.

  3. 03

    Utilities moved early

    Utility relocations were designed and finished ahead of the bridge work, so no column waited on a conflict.

  4. 04

    Drainage rebuilt underneath

    New storm sewers and detention were built in phases beneath the interchange, curing a flooding problem that used to close the ramps.

The outcome.

4New flyover ramps
62Overnight girder closures
0Missed morning reopenings
2024Final traffic switch

“Every night we owed the city a road by five in the morning. Sixty-two nights, we paid it back on time.”

Night superintendent, PerryWester
Highways & Roads

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