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Water & Environmental · 2025

Surface Water Treatment Plant

A 60 MGD plant with ozone and membrane filtration, delivered progressive design-build and meeting every permit limit in its first week online.

Owner
Confidential
Location
U.S.
Market
Water & Environmental
Delivery
Progressive design-build
Scale
60 MGD
Completed
2025
The brief

A 60 MGD treatment plant with ozone, membrane filtration and a new intake, producing drinking water that met every permit limit in its first week online.

The utility needed a new plant to replace an aging facility that could not meet tighter drinking water rules. The new plant had to tie into the existing intake and distribution system while the old plant kept serving customers. Ozone generation, membranes and chemical systems had long lead times, and the plant had to pass state startup testing before it could deliver a single gallon.

How we built it

The approach.

  1. 01

    Price and design together

    Under progressive design-build, the utility saw open-book pricing at each design stage before committing to a guaranteed price.

  2. 02

    Equipment bought early

    Ozone generators and membrane racks were procured during design, so deliveries matched the installation sequence.

  3. 03

    Tie-ins with no outage

    Connections to the live intake and distribution mains were made in short, planned shutdowns with bypass pumping standing by.

  4. 04

    Startup by the book

    Every process started on clean water, then raw water, with operators trained at the controls before the state test.

The outcome.

60 MGDTreatment capacity
8Membrane racks
0Boil-water notices during tie-ins
Week oneAll permit limits met

“People turn on the tap and never think about us. That is how we know the plant is working.”

Startup manager, PerryWester
Water & Environmental

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