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Airports · 2023

Air Traffic Control Tower and Base Building

A 260-foot control tower slipformed in one continuous climb beside a live runway, then handed over for a controller transition timed between two flights.

Owner
Confidential
Location
U.S.
Market
Airports
Delivery
General contracting
Scale
260-ft tower
Completed
2023
The brief

A 260-foot slipformed control tower and base building, built beside a live airfield and handed over for a controller transition that happened between two flights.

A control tower is a precise instrument built in busy airspace. The concrete shaft had to rise plumb with no cold joints, the cab had to sit at the exact height and orientation for controllers’ sight lines, and cranes could not break protected airspace. Radar, navigation and communications equipment had to be installed and flight-checked before controllers could leave the old tower.

How we built it

The approach.

  1. 01

    Slipformed around the clock

    The shaft rose in a continuous slipform, with survey checks every shift to hold it plumb within tight limits.

  2. 02

    Crane heights approved in advance

    Every crane position and height was filed and approved for airspace, with obstruction lights and night procedures in place.

  3. 03

    The cab set in one lift

    The steel cab structure was assembled on the ground and lifted onto the shaft in a single planned pick at dawn.

  4. 04

    Equipment proven before transition

    Radar, radio and display systems were installed, tested and flight-checked so controllers could switch towers between scheduled flights.

The outcome.

260 ftTower height
21Days of continuous slipform
1Lift to set the cab
0Flights delayed at transition

“The slipform does not stop for weekends or weather. For three weeks our crews kept that tower climbing a few inches every hour.”

Concrete superintendent, PerryWester
Airports

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